Fuel Tank Cover Strap Refurb

While replacing the fuel strainer at the lower part of the fuel tank I noticed that the support strap for the fuel tank lower cover was pretty rusty. In fact it looked like it spent a little too much time at the enchantment under the sea dance. I figured while I was down there I should probably refurbish the part.

Before

 

In addition to paint, the factory also installed some cushioning foam to the top of the strap where it contacts the covers and gas tank. Very similar resemblance to foam weather-stripping from home improvement stores. I was surprised to see on the Frost King packaging that it states: "Many automotive and marine uses". 

 

Step 1: Using a grinder or drill wire wheel as much rust, old paint..etc from the part as possible. I used a grinder with a 4" brass wire wheel. Ideally a media blaster is best for this type of work but I don't own one.

 

Step 2: Clean/Wash/Dry the part to prepare for painting. I cleaned it with simple green and a scrub brush, then rinsed with water. Brake cleaner is another popular choice.

 

Step 3.1: Paint the part. For this piece I am using 2 different paints. The first is a rust converting paint such as Rustoleum Rust Reformer. Even though I probably removed the majority of the rust during step 1 this goes the extra mile to be sure its not coming back. 2 light coats of Reformer about 10mins apart followed by a 24 hour drying cycle.

 

Note: If you are going to paint inside like I had to due to weather conditions make sure you have a vapor respirator mask. You can make a "booth" area out of some old cardboard and hang it from an A frame ladder, just be creative!

 

 I ended up using a bit more brown paper then pictured on the sides to catch overspray.

 

Step 3.2: Follow up with VHT Chassis satin black as the top coat. 2 light coats followed by 1 medium "wet" coat, allowing for 10mins drying between each application. The part should be ready to handle in 3 hours.

 

Step 4 (Optional): Apply Frost King adhesive weather-stripping to the section of the strap that contacts the gas tank and lower covers. If needed use 3M Super 77 for additional adhesive on weather stripping. Clamp for about an hour to assist the glue. Super 77 is pretty tacky, so you'll need rubbing alcohol for removing any extra.

 

 

 

Step 5: Bask in the glory of knowing no one will notice your hard work on this part hidden away under your vehicle.

 



Finished!